Examine This Report on cd duplication

What is CD duplication?
CD duplication involves burning off standard or distinctive shape CD-R with a laser in regular CD or DVD writer drives. The'R' following the format type stands for'Recordable' (As opposed to replicated discs which are referred to as CD ROM where the'ROM' stands for'Read-Only Memory' as such disks can't be burnt whatsoever and are pressed at the time of fabrication ).
This sort of production is excellent for smaller print runs of less than 1000 disks, or where the disks are required very quickly. These discs are typically applied with photo-glossy labels that have been printed at a very high quality laser printer. The laser printing procedure is smudge-proof and enables full colour printing that is suitable for photos or intricate colour gradients.
Another benefit of duplicated CDs is that we can provide them printed, however clean, that you burn your content onto in a standard CD-RW or DVD-RW drive. This is often helpful when you're sending out individual customer files, or if the information which you will need to put on the discs is always shifting.
Another main type of CD and DVD production is referred to as CD replication and DVD replication and entails pressing the disks from a glass master. This practice is utilized for higher volume discs, resulting in much lower unit prices for larger orders of 1000 disks or more.
Advantages:

Full colour printing

Discs may be sterile for you to burn your content onto
Disadvantages:
Greater production costs for manufacturing runs of over 1000 disks compared to replicated CDs
The Advantages and Disadvantages of CD duplication vs CD replication (also for DVD duplication and DVD replication)

If you have to produce copies of compact discs, what would be the most probable keywords you may search? To most people these 2 terms likely signify exactly the same. However, to the disk copying business there's a subtle difference. It's the point of this guide to explain the difference and help you make the choice when to use copying and when to utilize replication, no matter you want CD or DVD copies.
What is CD Duplication?
With the ever decreasing prices on CD/DVD burners, making a disc copy is now as easy as creating a xerox copy before. CD burning or DVD burning is another term people like to use for this way of earning disc copies. The disk copying business prefers to call this as CD duplication or DVD duplication.

Unless it's used by yourself, a duplicated disc will have to be marked or tagged somehow. You can do that in many ways.
Mark the disk with a Sharpe
This is the fast and dirty means of labeling. As you can imagine, the disc won't be quite attractive and attractive.
Print the art on a die-cut paper label and attach the label to the disc.
Companies making CD labels comprise Avery, Meritline, Neato, Surething, etc.. Labels come as matte and glossy. Normally glossy labels are 3 times as expensive then the matte labels. Matte labels are good for laser printers.
Once a label is printed, you can peel it off and then cup into a label applicator with the sticky side facing up. The data side of the disk is then pushed against the applicator. Air bubbles onto the tag have to be rubbed off instantly otherwise they will there permanently. When you print the tags, make sure to match the paper profile to your printer. For instance, if you are using the Epson printers, then pick the right paper type when you print the labels.
One disadvantage of using paper tag on CD or DVD is the label increases the depth of the disc. When combining the depth of the CD-R or DVD-R itself together with the paper tag, the overall thickness will probably be thicker then the designed specifications. Although most disk readers have the ability to re-read when there is mistake, this could definitely reduce the reading reliability. Another drawback, and probably the most unfavorable one, is that the disk could possibly got stuck in sliced load CD or DVD drives such as auto stereo or iMac. If your CD is any audio content, try to avoid using label labels.
Print the artwork directly onto the disc using inkjet printer

This is by far the most preferable way of printing disk label. Epson makes inkjet printers which could print artwork directly onto a disc with inkjet printable coating really affordable. The benefits are the art can be printed at very significant resolutions and this also eliminates the thickness problem for the paper tag. The disadvantages are the method is quite slow and the disc surface is generally not water and finger print evidence. Company like Primera sells and markets a disc laminator that adds a thin film coating into the inkjet printable surface. Once laminated, the disc has a slick appearing and it becomes water and finger printing proof. Replicator such as New Cyberian may also employ a UV dried lacquer on top of the inkjet surface to give the glistening feel and appearance.
Print the artwork directly onto the disc using thermal transport
Manufactures like Teac, Microboards, Primera, and Rimage marketplace and market CD printers that use thermal transport. There are two flavors for thermal; black and white, as well as non-meat. The media for thermal also arrive in two flavor; white or silver backdrop. The cost on the media is slightly higher than routine disc. The priciest part is the thermal film as well as the depreciation on this machine. Your minimal investment on the equipment may begins from US$4000 for B/W cd duplication and packaging and US$8000 for a full-color unit. If you don't intend to have a big quantity of disc printed otherwise thermal should be prevented.
What is CD replication?
Compared to duplication, replication is the expression used for large volume industrial disc copying. In a disc replication plant, making disk copies moves through the next stages.
Glass mastering

Glass master is known as the father of disk replication. A bit of glass is shiny and then small holes are etched onto the glass surface deep into the substrate to represent the 1's of the binary material. The glass master becomes an exact replica of the original master.
Stamper Assessing
As described earlier, a stamper is actually utilized at the making of this disk, not the glass master. A stamper is generally made out of an aluminum plate. It's the compliment of this glass master significance all the 1's on the glass master will develop into the 0's and all the 0's will end up 1 on the stamper. This male/female relationship between the glass master and the stamper makes the stamper the mommy of the replication. When a disc is molded from the stamper the information reverse again to the original.

A disc is make by injecting molten polycarbonate onto the stamper. The information on the disk is going to be the compliment of the stamper so they are converted back into the first as the glass master.
Sputtering
The polycarbonate discs after injection molding are all transparent. A reflective mirror coat should cover up the disk so that the pits of data can be read while the laser is reflected back to the disk reader. The process of creating the disc reflective is called sputtering. Sputtering needs the transparent polycarbonate discs to be transferred to the sputtering chamber which is then immediately evacuated of air and filled with argon gas. The argon ions are attracted to the aluminum goal by the use of a high voltage. Since the ions strike the target, particles of aluminum have been ejected and are deposited on the CD surface.
Art printing
Before art can be printed a lacquer can be applied to the disc surface. The lacquer is then UV dried in several seconds. Artwork is then printed in addition to the transparent lacquer. There are two methods to print the art; i.e. silkscreen or offset. Silkscreen printing is good for vector based graphics and offset is very good for photo based images. If your artwork is designed utilizing Illustrator without any jpg or tiff file, then the artwork is the most likely vector based meaning all the art elements are represented by regular shapes and lines. Should you use Photoshop to make your layout opportunities are the artwork will be photo established. Offset should be used for photograph based art. Color matching can only be done on vector based images.
To duplicate or to replicate?
So when should we utilize duplication and when should we use replication? With the descriptions above it's going to be so obvious that when time is of nature, you have not alternative but use duplication. The unit price will be much higher compared to replication but at least you can make sure that the discs you need can be ready in 24-hrs. Another situation you should use copying is when the quantity is small. You probably won't here an expert printer to print 10 or even 100 copies unless it's absolutely crucial. By the same token, once the quantity is little a duplication project will suffice. That leaves the only situation when replication should be utilized; i.e. when you have sufficient time and the quantity is big, say 1,000 or more. Most CD duplication companies such as New Cyberian Systems additionally accept replication in the quantity of 500. However, when you compare the costs for 500 and 1,000, you will observe the difference is really not that far.



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